BOTTLED WATER AND PACKAGING

AUTOMATIC SPARKLING / CARBONATED BOTTLING MACHINE :: SODA PROCESS

Linear Filling Machine

The purified drinking water from the water treatment system is sent to the water chilling system. The chiller consists of PHE where glycol circulates at- 2°C to 8°C temperature. The purified water at ambient temperature of 28°C to 35° C passes through PHE and comes out at 2°C to 4°C. This is done to achieve CO2 gas and water meshing. The cold water is then taken to carbonator storage tank which consist of a high level and low level switch. The low level switch ensures protection to the carbonator high pressure pump from running dry. The carbonator is provided with CO2 gas from a CO2 Cylinder. The carbonator system reduces the CO2 gas pressure in the cylinder to 9.5 kg/cm2 by means of a jumbo regulator. Prior to the gas passing to the jumbo regulator the CO2 gas which is at -10° C to –32° C in the cylinder is heated by immersed copper tubes in a hot water bath. The temperature of CO2 gas is brought to 2°C to 4°C. The gas after passing through jumbo regulator is injected into the carbonator ventury system after once again passing through a stainless steel, gas volume regulator. The gas volume regulator determines the strength of the soda in the final product. General gas volume for Pet soda is set a 4.2 to 4.8 to a maximum of 5 gas volume. The glass bottles can be filled with soda even as high as 5.5 gas volume. The high pressure pump of the carbonator pumps the water through the injection system i.e., Ventury to the carbonator diffusion tank. During this process CO2 gas mixes along with the water and enters the diffusion chamber.

Carbonator
Chiller

In the diffusion chamber plate diffusers are used to achieve total dissolution of CO2 gas into water forming soda. A counter pressure system is provided in diffusion chamber to ensure dissolved gas is not released from the water. The diffusion chamber has a high level low level control system which starts the high pressure pump as well as CO2 gas supply as and when needed. The soda stored in the diffusion tank can automatically raise and be transferred to the filling machine tank. All liquid transfers after soda production are done by umbrella effect to enure minimum agitation to the liquid. This ensures required gas volume in final packaged container.

Example PET (or) GLASS.

The filling machine for soda is a specialized system working with counter pressure filling methodology. The counter pressure valve in filling machine is critical to the Quality of Soda packed. The machine exclusively designed for Carbonated Liquids only

Optional Features:

a) Shrink labeler is provided on the output conveyor
b) Ozone Jets to disinfect caps.

 

Description	250 LPH	500 LPH
Chiller	5 TR	10TR
Carbonator Pump	250 LPH	500 LPH
Heater for Carbonator	0-90° C	0-90° C
Soda Filling Machine	6-10 Bottle Per Minute	20-30 Bottle Per Minute
Shrink Tunnel	Optional	Optional
Power (HP)	27	31.5

 

Compact Linear Bottling machine for Carbonated and Non-Carbonated Mineral Water and Liquids

Fully Automatic & Semi Automatic : Shivsu Canadian Clear is one of the member of the Shivsu Canadian Clear Group of Companies. Shivsu Canadian Clear has incorporated the state of art technology in design engineering of filling machines being manufactured. CC 600 fully automatic filling and capping machine and semi automatic rinsing is specially designed by Shivsu Canadian Clear for mineral water bottles and carbonated beverages. The entire process has provisions in the filling machines for rinsing, filling, capping and sealing. The entire process is controlled by a PLC with sensor Controls with one touch instrumentation systems. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 200 ml to 2 ltrs. The mineral water pet bottles / carbonated mineral water bottles are fed into the Input Feed Conveyor of the CC600 after manually rinsing them in the semi automatic rinser. The bottles go automatically on the conveyor to the filling station. Optic Sensor senses the bottles and allows only required amount of bottles to enter the filling station. Special pneumatic robo's hold the bottles by the neck and body prior to the filling heads descending into the bottles. The filling is very accurate and is done by the neck and body prior to the filling heads descending into the bottles. The filling is very accurate and is done by specially designed CC316 ? 3 way filling machines. Filling system is incorporated alternatively for counter pressure as well as volumetric filling. The filled bottles then go to a cap pickup system where they pick up caps before being capped in the capping station. A special vibratory cap feeder provides proper orientation to the caps. The capped bottles are then send out to the discharge conveyor. Optional Features : Shrink Labeller is provided on the output conveyor. Ozone Jets to disinfect caps. Filling Machines are designed either for carbonated or non-carbonated liquids. CC 600 LINEAR SEMI AUTOMATIC, RINSER, AUTOMATIC FILLER AND CAPPER CC 600 LINEAR SEMI AUTOMATIC FILLER AND CAPPER

Rotary Rinser Filler Capper Mineral Water and Liquids

(24-30 BPM) Shivsu Canadian Clear is one of the members of the Shivsu Canadian Clear Group of Companies. Shivsu Canadian Clear incorporated the state of art technology in design engineering of the filling machines being manufactured. CC 1000 fully automatic bottling machine specially designed by Shivsu Canadian Clear for mineral water / carbonated beverages. The entire process has provisions in the filling machines for rinsing, filling, capping and sealing automatically. The entire process is fully computerized with PLC and sensor Control with one touch instrumentation system under technology transfer and technical collaborations from US Micron Inc. California. U.S.A. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 500 ml to 2 Lts. The mineral water / bottles are fed into the input feed conveyor of the CC 1000 systems. The bottles are first picked up using an automatic robot arm, which tilts the bottle on top of a rinsing spray, which rinses the bottles in three stages. The bottles are cleaned with ozonised mineral water. After rinsing the bottles are transferred by neck to the filling station. Here the bottles are filled accurately by filling valves. The filling valves are very accurate and give equal filling to every bottle. The special feature in the system is that no bottle no wash and no bottle no fill. After filling, bottles automatically move for the capping stage where the caps are released from the vibrator on the bottle. The caps are sealed automatically using special capping heads. A number of germicidal lamps are provided to disinfect the water and air borne contamination. CC 1000 is an unique bottling machine with in built High-Tech features. The entire sytem is enclosed in a stainless steel / Glass outer casing. After the capping stage, the bottles are automatically ejected out of the output converyor to the feed area. Optional Features : Shrink Labeller is provided on the output conveyor. Ozone jets to disinfect caps. Change parts for 2 ltrs. is not a part of the machine. It forms a separate detailed sets. Extra conveyor for Shrink Labeler.
	Optional: Shrink Labeler, Germicidal Lamps

PET Rinser, Filler, Capping Machine - CarbonateD and Non-carbonated Beverages and Liquids

Rinser Filler Capper 1000 - 60 Rotary Rinser Filler Capper : Shivsu Canadian Clear is one of the members of the Shivsu Canadian Clear Group of Companies. Shivsu Canadian Clear incorporated the state of art technology in design engineering of the systems being manufactured. CC 1000 fully automatic water bottling machine specially designed by Canadian for mineral water/ carbonated beverages. The entire process has provisions in the machine for rinsing, filling, capping and sealing automatically. The entire process is fully mechanical with variable speed drive and gravity / counter pressure filling system. The total system is manufactured under technology transfer and technical collaboration from US Microcon Inc. California U.S.A. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 500 ml to 2 ltrs. The mineral water bottles are fed into the rotary rinser, filler, capper by means of an input feed conveyor. A star wheel then transfers the bottle to the neck holding robot of the rinsing station. The rinsing robot indexes the bottle l80 and activates the rinsing valve. Bottles after being rinsed are automatically transferred by a star wheel to the filling station. In the filling station the bottles are picked up by the neck and are allocated individual filling valves. The state of art filling valve is so precise and accurate it gives even filling in all bottles.
The filled bottles are then transferred to the capping station via a star wheel. The bottles automatically move for the capping stage where the caps release from the vibrator on to the bottles. The caps are sealed automatically using special capping heads. The CC 1000 -60 Rotary is an unique bottling filling machine with in built High - Tech features. 'No bottle no wash, no bottle no fill and no bottle no cap' are the standard features of the CC 1000 -60 Rotary. The entire system is enclosed in a stainless steel / glass outer casing. After the capping stage the bottles are automatically ejected out to the out feed conveyor.   Rotary Rinser Filler Capper Mineral Water and Liquids (60-200 BPM)
MODEL CAPACITY LIQUID CC 100- 60 SS 60 Bottles / min. Water / Non Carbonated Liquids / Juices CC 1000 - 60 SSC 30-60 Bottles / min. Carbonated Liquids and Beverages CC 1000 - 100 SS 100 Bottles / min. Water / Non Carbonated Liquids / Juices CC 1000 - 100 SC 100 Bottles / min. Carbonated Liquids and Bevarages CC 1000 - 200 SC 200 Bottles / Min. Water / Non - Carbonated Liquids / Juices CC 1000 - 200 SC 200 Bottles / Min. Carbonated Liquids and Bevarages CC 1000 - 300 SC 300 Bottles / Min. Water / Non Carbonated Liquids / Juices CC 1000 - 300 SC 300 Bottles / Min. Carbonated Liquids and Bevarages CC 1000 - 400 SC 400 Bottles / Min. Water / Non Carbonated Liquids / Juices CC 1000 - 400 SC 400 Bottles / Min. Carbonated Liquids and Bevarages     Washing Heads 12 Nos Filling Heads 15 Nos Capping Head 06 Nos     Main Drive 2.0 HP Feed Conveyor 2.0 HP Discharge Conveyor 0.5 HP Shrink Tunnel 6.5 HP       9.5 HP

 

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